Mazak Integrex i-100
Mazak Integrex i-100
Active Vibration Control
Minimised vibration function for high-speed, high-accuracy machining and longer tool life.
Smooth Corner Control
Smooth cornering to reduce unnecessary acceleration/deceleration for improved finished surfaces and minimised cycle times.
Smooth Machining Configuration
(Convenient Parameter Setting and Fine Tuning Function) Machining time, finished surface smoothness and machining shape can be adjusted for improved productivity.
Intelligent Safety Shield
(Machine Interference Prevention) Functions for safe operation during machine setup and automatic operation.
Intelligent Thermal Shield
(Heat Displacement Control) Unique Mazak heat displacement compensation system.
Mazak Voice Adviser
(Verbal Message System) Verbal support for machine setup and safe conditions confirmation.
Intelligent Maza-check
(High-Accuracy 5-Axis Calibration) Position misalignment and incline of the rotary axes can automatically be measured and compensated to realize high-accuracy 5-axis machining.
Intelligent Maintenance Support
(Comprehensive Maintenance Monitor) Useful information for improved preventative maintenance to prevent unexpected machine downtime.
Intelligent Performance Spindle
(Comprehensive Spindle Monitoring) Monitoring milling spindle status - designed to minimize downtime and improve preventative maintenance.
Variable Acceleration Control
New function which permits the faster acceleration capability of linear axes to be used whenever possible. The slower acceleration of the rotary axes is not used for all program commands,resulting in faster machining cycle times.
INTEGREX i-100, the fifth generation Mazak multi-tasking machine, features a large machining area and high accuracy performance plus unsurpassed ease of operation thanks to the ergonomic machine design
- Compact INTEGREX i series with 6” chuck.
- Long strokes for large workpiece capacity.
- Unsurpassed versatility thanks to B-Axis and C-Axis contouring.
Machine Specifications
Mazak Integrex i-100 | Bed Length - | ||||
Capacity | Maximum Swing | 530 mm / 20.87 in | |||
Maximum Machining Diameter | 500 mm / 19.690 in | ||||
Maximum Bar Work Capacity | 51 mm / 2.0 in | ||||
Maximum Machining Length | 519 mm / 20.430 in | ||||
Main Spindle | Chuck Size | 6 in | |||
Maximum Speed | 6000 rpm | ||||
Motor Output (30 minute rating) | 11 kw / 15.0 hp | ||||
Milling Spindle | B-Axis Travel | 240° | |||
Magazine Capacity | 36 | ||||
Maximum Speed | 12000 rpm | ||||
Motor Output (20 ED Rating) | 8 kw / 10 hp | ||||
Feed Axes | Travel (X Axis) | 450 mm / 17.72 in | |||
Travel (Y Axis) | 210 mm / 8.27 in | ||||
Travel (Z Axis) | 569 mm / 22.40 in | ||||
Travel (W Axis) | 807 mm / 31.77 in |
Integrex i Technology
Control Type: SmoothX
Intelligent Machine Functions
Active Vibration Control
Minimised vibration function for high-speed, high-accuracy machining and longer tool life.
Smooth Corner Control
Smooth cornering to reduce unnecessary acceleration/deceleration for improved finished surfaces and minimised cycle times.
Smooth Machining Configuration
(Convenient Parameter Setting and Fine Tuning Function) Machining time, finished surface smoothness and machining shape can be adjusted for improved productivity.
Intelligent Safety Shield
(Machine Interference Prevention) Functions for safe operation during machine setup and automatic operation.
Intelligent Thermal Shield
(Heat Displacement Control) Unique Mazak heat displacement compensation system.
Mazak Voice Adviser
(Verbal Message System) Verbal support for machine setup and safe conditions confirmation.
Intelligent Maza-check
(High-Accuracy 5-Axis Calibration) Position misalignment and incline of the rotary axes can automatically be measured and compensated to realize high-accuracy 5-axis machining.
Intelligent Maintenance Support
(Comprehensive Maintenance Monitor) Useful information for improved preventative maintenance to prevent unexpected machine downtime.
Intelligent Performance Spindle
(Comprehensive Spindle Monitoring) Monitoring milling spindle status - designed to minimize downtime and improve preventative maintenance.
Variable Acceleration Control
New function which permits the faster acceleration capability of linear axes to be used whenever possible. The slower acceleration of the rotary axes is not used for all program commands,resulting in faster machining cycle times.
Series Characteristics
- Powerful single main turning spindle or dual opposed spindles
- Full C-axis contouring
- Milling spindle with Y-axis travel and B-axis rotation
- Available lower turret for simultaneous cutting on most models
- NC tailstocks
- ATC changes both fixed turning and rotary tools
- 36-tool ATC standard - 72-tool capacity available
- Easy bar feeder or gantry loader integration for system automation