Mazak Integrex i-500
Mazak Integrex i-500
Active Vibration Control
Minimised vibration function for high-speed, high-accuracy machining and longer tool life.
Smooth Corner Control
Smooth cornering to reduce unnecessary acceleration/deceleration for improved finished surfaces and minimised cycle times.
Smooth Machining Configuration
(Convenient Parameter Setting and Fine Tuning Function) Machining time, finished surface smoothness and machining shape can be adjusted for improved productivity.
Intelligent Safety Shield
(Machine Interference Prevention) Functions for safe operation during machine setup and automatic operation.
Intelligent Thermal Shield
(Heat Displacement Control) Unique Mazak heat displacement compensation system.
Mazak Voice Adviser
(Verbal Message System) Verbal support for machine setup and safe conditions confirmation.
Intelligent Maza-check
(High-Accuracy 5-Axis Calibration) Position misalignment and incline of the rotary axes can automatically be measured and compensated to realize high-accuracy 5-axis machining.
Intelligent Maintenance Support
(Comprehensive Maintenance Monitor) Useful information for improved preventative maintenance to prevent unexpected machine downtime.
Intelligent Performance Spindle
(Comprehensive Spindle Monitoring) Monitoring milling spindle status - designed to minimize downtime and improve preventative maintenance.
Variable Acceleration Control
New function which permits the faster acceleration capability of linear axes to be used whenever possible. The slower acceleration of the rotary axes is not used for all program commands,resulting in faster machining cycle times.
''Mazak Integrex i-500'' Multi-tasking machine with specifications available to meet any production requirement
- The Mazak Integrex i-500 is the largest member of the ''Mazak Integrex i'' series with the maximum machining capacity of φ 700mm.
- It is equipped with a high output, high torque main spindle and the newly developed compact milling spindle head which is smaller than comparable machines to provide a larger machining area.
- Higher accuracy is ensured thanks to all machine units designed with the maximum rigidity and the standard equipment high-precision scale feedback system for the B- and C-Axes.
- The machine design focus on ergonomics provides exceptional ease of operation and maintenance with features such as convenient tool magazine access at the front of the machine and the wide and low front door opening for excellent accessibility to the machining area.
- The wide range of specifications available for the main spindle, second spindle and milling spindle and other machine units makes it possible to select the most suitable specifications to meet the production requirements of a wide variety of industries.
- Main spindle chuck size 10'' through-hole chuck / 12'', 15'', 18'' through-hole chuck(Option)
- Available factory automation equipment such as a high-speed gantry robot which can be located at either the left or right side of the machine and floor mounted articulated robots can be used for unmanned operation.
Machine Specifications
Mazak Integrex i-500 | Bed Length - 1500U mm | Bed Length - 2500U mm | Bed Length - 3000U mm | ||||||
Capacity | Maximum Swing | 700 mm / 27.56 in | 700 mm / 27.56 in | 700 mm / 27.56 in | |||||
Maximum Machining Diameter | 700 mm / 27.560 in | 700 mm / 27.560 in | 700 mm / 27.560 in | ||||||
Maximum Machining Length | 1574 mm / 61.970 in | 2594 mm / 102.130 in | 3074 mm / 121.020 in | ||||||
Main Spindle | Maximum Speed | 4000 rpm | 4000 rpm | 4000 rpm | |||||
Motor Output (40 ED Rating) | 30 kw / 40 hp | 30 kw / 40 hp | 30 kw / 40 hp | ||||||
Milling Spindle | B-Axis Travel | 240° | 240° | 240° | |||||
Magazine Capacity | 36 | 36 | 36 | ||||||
Maximum Speed | 12000 rpm | 12000 rpm | 12000 rpm | ||||||
Motor Output (40 ED Rating) | 24 kw / 32 hp | 24 kw / 32 hp | 24 kw / 32 hp | ||||||
Feed Axes | Travel (X Axis) | 845 mm / 33.27 in | 845 mm / 33.27 in | 845 mm / 33.27 in | |||||
Travel (Y Axis) | 430 mm / 16.93 in | 430 mm / 16.93 in | 430 mm / 16.93 in | ||||||
Travel (Z Axis) | 1640 mm / 64.57 in | 2660 mm / 104.72 in | 3140 mm / 123.62 in |
Integrex i Technology
Control Type: SmoothX
Intelligent Machine Functions
Active Vibration Control
Minimised vibration function for high-speed, high-accuracy machining and longer tool life.
Smooth Corner Control
Smooth cornering to reduce unnecessary acceleration/deceleration for improved finished surfaces and minimised cycle times.
Smooth Machining Configuration
(Convenient Parameter Setting and Fine Tuning Function) Machining time, finished surface smoothness and machining shape can be adjusted for improved productivity.
Intelligent Safety Shield
(Machine Interference Prevention) Functions for safe operation during machine setup and automatic operation.
Intelligent Thermal Shield
(Heat Displacement Control) Unique Mazak heat displacement compensation system.
Mazak Voice Adviser
(Verbal Message System) Verbal support for machine setup and safe conditions confirmation.
Intelligent Maza-check
(High-Accuracy 5-Axis Calibration) Position misalignment and incline of the rotary axes can automatically be measured and compensated to realize high-accuracy 5-axis machining.
Intelligent Maintenance Support
(Comprehensive Maintenance Monitor) Useful information for improved preventative maintenance to prevent unexpected machine downtime.
Intelligent Performance Spindle
(Comprehensive Spindle Monitoring) Monitoring milling spindle status - designed to minimize downtime and improve preventative maintenance.
Variable Acceleration Control
New function which permits the faster acceleration capability of linear axes to be used whenever possible. The slower acceleration of the rotary axes is not used for all program commands,resulting in faster machining cycle times.
Series Characteristics
- Powerful single main turning spindle or dual opposed spindles
- Full C-axis contouring
- Milling spindle with Y-axis travel and B-axis rotation
- Available lower turret for simultaneous cutting on most models
- NC tailstocks
- ATC changes both fixed turning and rotary tools
- 36-tool ATC standard - 72-tool capacity available
- Easy bar feeder or gantry loader integration for system automation