Mazak Integrex i-100 Bartac-ST
Mazak Integrex i-100 Bartac-ST Integrex i-100 Bartac Series Multi - Tasking Machines Mazak CNC Machine Penang, Malaysia, Johor Bahru (JB), Bayan Lepas, Iskandar Puteri Supplier, Suppliers, Supply, Supplies | MACHINE TERMINAL (PG) SDN BHD
Mazak Integrex i-100 Bartac-ST

Advanced tactics for bar work machining
 
A compact multi-tasking machine with a large dia.112 mm spindle bore and lower turret provides unsurpassed efficiency for the machining of bar material. Designed for convenient system installation with minimum floor space when compared to conventional equipment with gantry loader or robot systems. Additionally, the INTELLIGENT BAR LOADER SYSTEM automatically feeds out material the required distance from the chuck without requiring a stop and minimizes the size of the bar remnant.
 
Machine Specifications

Mazak Integrex i-100 Bartac-ST  Bed Length -
Capacity Maximum Swing 530 mm / 20.87 in
Maximum Machining Diameter 500 mm / 19.670 in
Maximum Bar Work Capacity 102 mm / 4.0 in
Maximum Machining Length 854 mm / 33.620 in
Main Spindle Chuck Size 8 in
Maximum Speed 2000 rpm
Motor Output (30 minute rating) 11 kw / 15.0 hp
Second Spindle Chuck Size 6 in
Maximum Speed 6000 rpm
Motor Output (30 minute rating) 11 kw / 15.0 hp
Milling Spindle B-Axis Travel 240°
Magazine Capacity 36
Maximum Speed 12000 rpm
Motor Output (20 ED Rating) 8 kw / 10 hp
Feed Axes Travel (X Axis) 450 mm / 17.72 in
Travel (X2 Axis) 220 mm / 8.66 in
Travel (Y Axis) 210 mm / 8.27 in
Travel (Z Axis) 904 mm / 35.59 in
Travel (Z2 Axis) 903 mm / 35.55 in

Integrex i-100 Bartac Technology
 
Control Type: SmoothX
 
Intelligent Machine Functions



Active Vibration Control

Minimised vibration function for high-speed, high-accuracy machining and longer tool life.


Smooth Corner Control

Smooth cornering to reduce unnecessary acceleration/deceleration for improved finished surfaces and minimised cycle times.


Smooth Machining Configuration

(Convenient Parameter Setting and Fine Tuning Function) Machining time, finished surface smoothness and machining shape can be adjusted for improved productivity.


Intelligent Safety Shield

(Machine Interference Prevention) Functions for safe operation during machine setup and automatic operation.


Intelligent Thermal Shield

(Heat Displacement Control) Unique Mazak heat displacement compensation system.


Intelligent Bar Loader System

(Bar Material Supply Control) Scheduling which determines machining sequence for minimum unused bar remnant.


Mazak Voice Adviser

(Verbal Message System) Verbal support for machine setup and safe conditions confirmation.


Intelligent Maza-check

(High-Accuracy 5-Axis Calibration) Position misalignment and incline of the rotary axes can automatically be measured and compensated to realize high-accuracy 5-axis machining.
 


Intelligent Maintenance Support

(Comprehensive Maintenance Monitor) Useful information for improved preventative maintenance to prevent unexpected machine downtime.


Intelligent Performance Spindle

(Comprehensive Spindle Monitoring) Monitoring milling spindle status - designed to minimize downtime and improve preventative maintenance.


Variable Acceleration Control

New function which permits the faster acceleration capability of linear axes to be used whenever possible. The slower acceleration of the rotary axes is not used for all program commands,resulting in faster machining cycle times.


Series Characteristics
  • Powerful single main turning spindle or dual opposed spindles
  • Full C-axis contouring
  • Milling spindle with Y-axis travel and B-axis rotation
  • Available lower turret for simultaneous cutting on most models
  • NC tailstocks
  • ATC changes both fixed turning and rotary tools
  • 36-tool ATC standard - 72-tool capacity available
  • Easy bar feeder or gantry loader integration for system automation

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