Mazak Integrex j-200
Mazak Integrex j-200
Integrex j-200 & j-200S Technology
Control Type: SmoothX
Series Characteristics
The INTEGREX j-series multi-tasking machines designed to provide you the maximum value
The INTEGREX j-200 is a compact machine designed for large workpieces - maximum machining size is dia. 500 mm (dia. 19.69'') and maximum machining length is 500 mm (19.69''). Additionally, a large machining area is provided thanks to long strokes: X axis: 450 mm (17.72''), Y-axis: 200 mm(7.87''), Z-axis: 550 mm(21.65''), B-axis indexing range: 220° and C-axis: 360°. The orthogonal Y-axis machine construction is the same as INTEGREX i-150 and INTEGREX e-series and allows face milling, end milling, and drilling to be performed in the large machining area without C-axis indexing thanks to long Y-axis stroke: 200 mm(7.87'')(±100 mm(3.94'')).
INTEGREX j-series is designed to meet the following requirements:
- For customers who are using CNC tuning centers and machining centers and are interested in multi-tasking machines - but feel they are too complicated to operate and are expensive.
- For customers who need multi-tasking machines with a long Y-axis stroke and are easy to operate.
- For customers who need high performance machines in order to quickly produce high value-added components.
- For customers who need multi-tasking machines, but without the full range of features found in the other INTEGREX machines.
Machine Specifications
Mazak Integrex j-200 | Bed Length - 500U in | Bed Length - 1000U in | |||||||||||||
Capacity | Maximum Swing | 530 mm / 20.87 in | 530 mm / 20.87 in | ||||||||||||
Maximum Machining Diameter | 500 mm / 19.690 in | 500 mm / 19.690 in | |||||||||||||
Maximum Bar Work Capacity | 65 mm / 2.6 in | 65 mm / 2.6 in | |||||||||||||
Maximum Machining Length | 500 mm / 19.690 in | 1016 mm / 40.000 in | |||||||||||||
Main Spindle | Chuck Size | 8 in | 8 in | ||||||||||||
Maximum Speed | 5000 rpm | 5000 rpm | |||||||||||||
Motor Output (30 minute rating) | 11 kw / 15.0 hp | 11 kw / 15.0 hp | |||||||||||||
Milling Spindle | B-Axis Travel | 220° | 220° | ||||||||||||
Magazine Capacity | 20 | 20 | |||||||||||||
Maximum Speed | 12000 rpm | 12000 rpm | |||||||||||||
Motor Output (20 ED Rating) | 4 kw / 5 hp | 4 kw / 5 hp | |||||||||||||
Feed Axes | Travel (X Axis) | 450 mm / 17.72 in | 450 mm / 17.72 in | ||||||||||||
Travel (Y Axis) | 200 mm / 7.87 in | 200 mm / 7.87 in | |||||||||||||
Travel (Z Axis) | 550 mm / 21.65 in | 1225 mm / 48.00 in | |||||||||||||
Travel (W Axis) | 478 mm / 18.82 in | 968 mm / 38.11 in |
Integrex j-200 & j-200S Technology
Control Type: SmoothX
Intelligent Machine Functions
![](https://cdn1.npcdn.net/userfiles/22004/image/AVC.png)
Active Vibration Control
Minimised vibration function for high-speed, high-accuracy machining and longer tool life.
![](https://cdn1.npcdn.net/userfiles/22004/image/SCC.png)
Smooth Corner Control
Smooth cornering to reduce unnecessary acceleration/deceleration for improved finished surfaces and minimised cycle times.
![](https://cdn1.npcdn.net/userfiles/22004/image/SMC.png)
Smooth Machining Configuration
(Convenient Parameter Setting and Fine Tuning Function) Machining time, finished surface smoothness and machining shape can be adjusted for improved productivity.
![](https://cdn1.npcdn.net/userfiles/22004/image/ISS.png)
Intelligent Safety Shield
(Machine Interference Prevention) Functions for safe operation during machine setup and automatic operation.
![](https://cdn1.npcdn.net/userfiles/22004/image/ITS.png)
Intelligent Thermal Shield
(Heat Displacement Control) Unique Mazak heat displacement compensation system.
![](https://cdn1.npcdn.net/userfiles/22004/image/MVA.png)
Mazak Voice Adviser
(Verbal Message System) Verbal support for machine setup and safe conditions confirmation.
![](https://cdn1.npcdn.net/userfiles/22004/image/IMS.png)
Intelligent Maintenance Support
(Comprehensive Maintenance Monitor) Useful information for improved preventative maintenance to prevent unexpected machine downtime.
![](https://cdn1.npcdn.net/userfiles/22004/image/IPS.png)
Intelligent Performance Spindle
(Comprehensive Spindle Monitoring) Monitoring milling spindle status - designed to minimize downtime and improve preventative maintenance.
![](https://cdn1.npcdn.net/userfiles/22004/image/VAC.png)
Variable Acceleration Control
New function which permits the faster acceleration capability of linear axes to be used whenever possible. The slower acceleration of the rotary axes is not used for all program commands,resulting in faster machining cycle times.
![](https://cdn1.npcdn.net/userfiles/22004/image/AVC.png)
Active Vibration Control
Minimised vibration function for high-speed, high-accuracy machining and longer tool life.
![](https://cdn1.npcdn.net/userfiles/22004/image/SCC.png)
Smooth Corner Control
Smooth cornering to reduce unnecessary acceleration/deceleration for improved finished surfaces and minimised cycle times.
![](https://cdn1.npcdn.net/userfiles/22004/image/SMC.png)
Smooth Machining Configuration
(Convenient Parameter Setting and Fine Tuning Function) Machining time, finished surface smoothness and machining shape can be adjusted for improved productivity.
![](https://cdn1.npcdn.net/userfiles/22004/image/ISS.png)
Intelligent Safety Shield
(Machine Interference Prevention) Functions for safe operation during machine setup and automatic operation.
![](https://cdn1.npcdn.net/userfiles/22004/image/ITS.png)
Intelligent Thermal Shield
(Heat Displacement Control) Unique Mazak heat displacement compensation system.
![](https://cdn1.npcdn.net/userfiles/22004/image/MVA.png)
Mazak Voice Adviser
(Verbal Message System) Verbal support for machine setup and safe conditions confirmation.
![](https://cdn1.npcdn.net/userfiles/22004/image/IMS.png)
Intelligent Maintenance Support
(Comprehensive Maintenance Monitor) Useful information for improved preventative maintenance to prevent unexpected machine downtime.
![](https://cdn1.npcdn.net/userfiles/22004/image/IPS.png)
Intelligent Performance Spindle
(Comprehensive Spindle Monitoring) Monitoring milling spindle status - designed to minimize downtime and improve preventative maintenance.
![](https://cdn1.npcdn.net/userfiles/22004/image/VAC.png)
Variable Acceleration Control
New function which permits the faster acceleration capability of linear axes to be used whenever possible. The slower acceleration of the rotary axes is not used for all program commands,resulting in faster machining cycle times.
Series Characteristics
- Compact machine with large component capacity
- Long Y-axis strokes
- High-speed positioning
- High-speed milling spindle
- High-torque spindle
- 20-tool magazine (standard), 36 and 72 tool magazine optional
- Easy integration of bar feeder or gantry loaders for system automation